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FERROXCUBE
DATA SHEET
EP10 EP cores and accessories
Supersedes data of September 2004 2008 Sep 01
Ferroxcube
EP cores and accessories
CORE SETS Effective core parameters SYMBOL (I/A) Ve Ie Ae Amin m PARAMETER core factor (C1) effective volume effective length effective area minimum area mass of core set VALUE 1.70 215 19.3 11.3 8.55 2.8 UNIT mm -1 mm 3 mm mm 2 mm 2 g
10.2 0.2
handbook, halfpage
EP10
3.3 0.15
7.6 0.2 1.8 0.13
MBG177
;;; ;;; ;;;
9.4 0.2 11.5 0.3
7.4 0.2
Dimensions in mm.
Fig.1 EP10 core set.
Core sets for filter applications Clamping force for AL measurements, 30 10 N. GRADE 3B46 AL (nH) 1400 25% e 1890 AIR GAP (m) 0 TYPE NUMBER EP10-3B46
Core sets for general purpose transformers and power applications Clamping force for AL measurements, 30 10 N. GRADE 3C81 AL (nH) 25 3% 40 3% 63 3% 100 3% 160 5% 1200 25% 3C91 3C94 1200 25% 25 3% 40 3% 63 3% 100 3% 160 5% 1140 25% 2008 Sep 01 e 34 54 86 136 217 1630 1630 34 54 86 136 217 1550 684 TOTAL AIR GAP (m) 1010 530 290 160 90 0 0 1010 530 290 160 90 0 TYPE NUMBER EP10-3C81-E25 EP10-3C81-A40 EP10-3C81-A63 EP10-3C81-A100 EP10-3C81-A160 EP10-3C81 EP10-3C91 EP10-3C94-E25 EP10-3C94-A40 EP10-3C94-A63 EP10-3C94-A100 EP10-3C94-A160 EP10-3C94
Ferroxcube
EP cores and accessories
EP10
GRADE 3C96 3F3
AL (nH) 1000 25% 25 3% 40 3% 63 3% 100 3% 160 5% 1000 25%
e 1350 34 54 86 136 217 1360 1090
TOTAL AIR GAP (m) 0 1010 530 290 160 90 0 0
TYPE NUMBER EP10-3C96 EP10-3F3-E25 EP10-3F3-A40 EP10-3F3-A63 EP10-3F3-A100 EP10-3F3-A160 EP10-3F3 EP10-3F35
3F35
800 25%
Core sets of high permeability grades Clamping force for AL measurements, 30 10 N. GRADE 3E27 3E5 3E55 3E6 AL (nH) 3400 25% 4800 +40/-30% 4800 +40/-30% 5400 +40/-30% e 4630 6530 6530 7340 AIR GAP (m) 0 0 0 0 TYPE NUMBER EP10-3E27 EP10-3E5 EP10-3E55 EP10-3E6
Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 C 315 315 320 340 315 300 f = 25 kHz; B = 200 mT; T = 100 C 0.043 - - - - - CORE LOSS (W) at f = 100 kHz; B = 100 mT; T = 100 C - 0.014(1) 0.019 0.014 0.025 - f = 100 kHz; B = 200 mT; T = 100 C - 0.08 (1) 0.1 0.08 - - f = 400 kHz; B = 50 mT; T = 100 C - - - 0.035 0.045 0.02
3C81 3C91 3C94 3C96 3F3 3F35
Properties of core sets under power conditions (continued) B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 C 315 315 320 f = 500 kHz; B = 50 mT; T = 100 C - - - CORE LOSS (W) at f = 500 kHz; B = 100 mT; T = 100 C - - - f = 1 MHz; B = 30 mT; T = 100 C - - - f = 3 MHz; B = 10 mT; T = 100 C - - -
3C81 3C91 3C94
2008 Sep 01
685
Ferroxcube
EP cores and accessories
EP10
B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 C 340 300 315 f = 500 kHz; B = 50 mT; T = 100 C 0.07 0.025 -
CORE LOSS (W) at f = 500 kHz; B = 100 mT; T = 100 C - 0.2 - f = 1 MHz; B = 30 mT; T = 100 C - - - f = 3 MHz; B = 10 mT; T = 100 C - - -
3C96 3F35 3F3 Note
1. Measured at 60 C.
2008 Sep 01
686
Ferroxcube
EP cores and accessories
COIL FORMER General data CSH-EP10-1S-8P PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION
EP10
phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with "UL 94V-0" ; UL file number E41429(M) copper clad steel, tin (Sn) plated 180 C, "IEC 60085", class H "IEC 60068-2-20" , Part 2, Test Tb, method 1B, 350 C, 3.5 s "IEC 60068-2-20", Part 2, Test Ta, method 1, 235 C, 2 s
handbook, full pagewidth
12.4 max. 0 9 - 0.1 0 4.8 - 0.1 3.6
7.1
0 - 0.1 1 0.65
5.6 min. + 0.1 0 0.65
+ 0.1 0
2 2.5 1.8 5 2.54 0.45 5.08 7.62 7.62 11.2 max.
CBW417
Dimensions in mm.
Fig.2 EP10 coil former: 8-pins. Winding data and area product for 8-pins EP10 coil former NUMBER OF SECTIONS 1 WINDING AREA (mm2) 11.4 MINIMUM WINDING WIDTH (mm) 5.6 AVERAGE LENGTH OF TURN (mm) 21.5 AREA PRODUCT Ae x Aw (mm4) 129
TYPE NUMBER
CSH-EP10-1S-8P
2008 Sep 01
687
Ferroxcube
EP cores and accessories
General data CSH-EP10-2S-8P PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION
EP10
phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with "UL 94V-0"; UL file number E41429 (M) copper-clad steel, tin (Sn) plated 155 C, "IEC 60085", class F "IEC 60068-2-20" , Part 2, Test Tb, method 1B, 350 C, 3.5 s "IEC 60068-2-20", Part 2, Test Ta, method 1, 235 C, 2 s
7 0.1 11.1 max. 8.9 0.1 3.6 +0.05
handbook, full pagewidth
(5.4 min.) 0.7 0.45 0.7 1 0.15
9.9 max. 2.55
4.9 -0.1
0.9
3.4 2.5
0.6 2.5
CBW503
7.5 11.1 max.
7.5
Dimensions in mm.
Fig.3 EP10 coil former. Winding data and area product for EP10 coil former NUMBER OF SECTIONS 2 MINIMUM WINDING AREA (mm2) 2 x 4.8 NOMINAL WINDING WIDTH (mm) 2 x 2.6 AVERAGE LENGTH OF TURN (mm) 21.6 AREA PRODUCT Ae x Aw (mm4) 2 x 54.2
TYPE NUMBER
CSH-EP10-2S-8P
2008 Sep 01
688
Ferroxcube
EP cores and accessories
General data CSHS-EP10-1S-8P-T PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION
EP10
phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with "UL 94V-0"; UL file number E41429 (M) copper-clad steel, tin (Sn) plated 155 C, "IEC 60085", class F "IEC 60068-2-20" , Part 2, Test Tb, method 1B, 350 C, 3.5 s "IEC 60068-2-20", Part 2, Test Ta, method 1, 235 C, 2 s
9 -0.1 4.8 -0.1 3.55 +0.1
handbook, full pagewidth
7.1 -0.1 5.5 min. 2.8
9.2 max.
8.5
0.7 2.5 7.5
CBW504
0.35
1.8
9.6 13.3 max. 1.8 2.5 1.6
11.6 max.
Dimensions in mm.
Fig.4 EP10 coil former. Winding data and area product for EP10 coil former NUMBER OF SECTIONS 1 MINIMUM WINDING AREA (mm2) 11.3 NOMINAL WINDING WIDTH (mm) 5.5 AVERAGE LENGTH OF TURN (mm) 21.5 AREA PRODUCT Ae x Aw (mm4) 128
TYPE NUMBER
CSHS-EP10-1S-8P-T
2008 Sep 01
689
Ferroxcube
EP cores and accessories
MOUNTING PARTS General data ITEM Clasp Spring Clip REMARKS copper-nickel-zinc alloy (nickel silver) copper-nickel-zinc alloy (nickel silver) stainless steel (CrNi); clamping force 27 N FIGURE 5 6 7
EP10
TYPE NUMBER CLA-EP10 SPR-EP10 CLI-EP10
handbook, halfpage
16 4.8 0.4 TYP.
handbook, halfpage
2.5
12.7
6.3
9.25 1 12.0 6.4
2.5
9.7
0.3 TYP.
CBW420
CBW419
Dimensions in mm.
Dimensions in mm.
Fig.5 Mounting clasp CLA-EP10.
Fig.6 Mounting spring SPR-EP10.
handbook, halfpage
11.8 + 0.2 0 5.8
12
9.7 0 - 0.3
CBW421
0.25
5
Dimensions in mm.
Fig.7 Mounting clip CLI-EP10.
2008 Sep 01
690
Ferroxcube
EP cores and accessories
DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification Product specification PRODUCT STATUS Development DEFINITIONS
EP10
This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product.
Production
DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS Prototype Design-in Preferred Support INDICATION DEFINITION These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability.
2008 Sep 01
691

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